EV Saksham

Build EV, Ride and Gear up for Industry

Register Now

Start your Journey with TechFusionX
First
Second
Full
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.

About EV Saksham

Electric vehicles are the future of transportation, and this workshop is designed to equip you with the knowledge and resources to shape the future of the automotive industry. This comprehensive, hands-on workshop involves setting up a fabrication lab within the host college, where students will engage in every step of electric vehicle construction.

To minimize the regular academic disruption of the students, the workshop is divided into two segments. The first is a 2 Day weekend online session covering battery calculations, vehicle dynamics, and motor design. The second part is a 3-day offline workshop where students build a functional vehicle from scratch, involving tasks like welding, battery assembly, and testing.

Program Overview

01

Learn Live Online on EV Design from Mahindra Electric, Ather, etc. experts

02

Fabricate a fully functional EV Formula 5 Race Vehicle in campus

03

Compete on EV Design Challenges on your campus, impress the judges

2 Days of Online Live Learning

Battery Design & BMS

  • Battery properties
  • Batteries design parameters
  • Battery design calculations
  • Lithium-ion battery technology
  • Cell form factor
  • Lithium-ion cell charging
  • Battery pack sizing
  • Battery specification and data sheet
  • Battery management system

Powertrain & Power Electronics

  • Powertrain of Electric Vehicle
  • Topology of EV powertrain
  • Motor selection and design
  • Different configurations of EV motors
  • Introduction to tractive power
  • Introduction to power electronics
  • Reading Datasheet and Part Selection
  • Drive cycles and their effects on motor torque and speed
  • Commonly used PE Devices and their Characteristics

Vehicle Dynamics

  • Dynamics and Design of Suspension
  • Selection and Design Steering System
  • Developing an Efficient Braking System
  • Material selection and modeling of Chassis
  • Speed and acceleration Calculations
  • Sub-system level Design of Transmission System
  • Ride and Handling in a Vehicle

Project Performed by Students

Design of double wishbone suspension, rack & pinion steering, disc braking, real axle transmission, and Li-ion battery pack.

Software used: Solidworks

Offline Workshop Day Wise Description

Day 1
Day 2
Day 3
Day 4

Fabrication of Cockpit and Base Structure of Chasis

  • Manufacturing the base of chassis as per driver dimensions
  • Welding of main roll hoop and front roll hoop members as per the rule book
  • Profiling of supporting member for a perfect weld joint
  • Understanding working of motor controller and other power electronics in EV
  • Understanding Li-ion Battery charging (Onboard and Offboard)
  • Exploring various components of BnS 208cc Single cylinder Carbureted engine

Setting up motor and power electronic connections and other Subsystem Assemblies

  • Fabrication of mountings for subsystems following the safety guideline
  • Assembling the power electronics components
  • Motor connection with complete wiring harness
  • BnS 208cc Single cylinder engine mounting along with transmission system
  • Suspension assembly with struts and wishbones
  • Assembling rack and pinion system with other steering components
  • Preparing chassis for subsystem assembly

Installation of Brakes, Steering and Suspension, transmission assemblies on the Chassis

  • Attaching the wheel with suspension system on the chassis
  • Mounting steering system and test of steering ratio and steering effort
  • Installing safety mounting as per the rule book and industry standard (firewall, floor tray, etc)
  • Battery installation along with secure locks and casings
  • Mounting of rear axle with the transmission system
  • Graphics and body works for better aesthetics
  • Installation of the braking system and bleeding of brake lines

Testing of the vehicle

  • Final all system checks to clear the technical inspection
  • Tuning of mechanical and electrical errors.
  • Acceleration and brake test with gradability.
  • Measuring stopping distance and time.
  • Maneuverability test with Cornering stability.
  • Turning radius test with speed control.

Gallery

What's in for
All the Participants

Internationally accredited certificates of participation
Access to the Capabl Community
Comprehensive Study Material and Tutorials

Rewards for
College-Level Winners

Capabl Program
Internationally Accredited Certificate of Achievement
Represent Your College Nationally

Rewards for
National-Level Winners

Capabl Specialization Program
Internationally Accredited Certificate of Honor
Exclusive Career Opportunities

Certificate that add value to your Resume

Validate your learning
Receive an official certificate signed by your mentor vouching that you’ve completed the course and validate your learning with shareable proof.

Show it off!
Flaunt your ETG Certificate on your CV or your LinkedIn and wow prospective employers.

Enroll Now

Capabl

Capabl is the best engineering ecosystem that allows engineering students, companies, and colleges to collaborate on jobs, upskilling, hands-on training online or offline, mentorship, research and networking to build future engineers.
‍

Capabl Ecosystem

You can opt for one training program or join multiple to upskill yourself to be a multi-domain expert. Each program comes up with 1:1 personal support, live sessions both online and offline, offline events, hackathons, design competitions, internship/job opportunities, peer connect, events, industry connect, industrial projects, resume making, interviews, and more! The ecosystem also enable Industry-student and Industry-college connect.
‍

Cities

Bengaluru | Hyderabad | Delhi | Chennai | Mumbai | Pune | Coimbatore | Mysuru | Vijayawada

TermsPrivacy PolicyRefund PolicyCookiesSitemapAbout UsCapabl-Hero

copyright © 2023 ETG Career Labs Pvt Ltd.